Free Shipping on Orders Over $50

My Wishlist

Login

My Account

Logout

Replacement Covers

Sunstar Replacement Covers

cover

Sunstar spa covers are designed with every detail in mind. The covers are energy-efficient, durable, heat-sealing, UV-protected, and offer superior handles, hinges, and straps for the ultimate protection. Give us a call and we can replace that old, beaten down cover. Sunstar quality covers will last for years to come because of the excellent design and high-grade vinyl.

Cover Replacement Instructions

Contact us to get a quote for your replacement cover!

Contact Us

Why Choose Sunstar?

1. VIRGIN FOAM CORES

While many competitors use regrind in their foam cores to save them money during production, Sunstar uses only virgin foam cores to save you money and provide you a stronger, more durable, and more energy-efficient cover.

2. ANTAEUS 2000 VAPOR SEAL

Our exclusive, proprietary plastic is more effective than what other manufacturers typically use. Our specially formulated material reduces vapor transmission and still has the strength, flexibility, transparency, and seal-ability we require. Equally important is the perfect heat seal seam. Sunstar uses an impulse sealer that makes a perfect seam using the right combination of temperature, pressure, and timing. Unlike the less expensive hand-held sealing machines, all human variables are eliminated so your cover makes a perfect seal every time.

3. N-ERGY FIT TECHNOLOGY AND FULL LENGTH HEAT SEAL GASKET

Sunstar’s end pillow and full length heat seal are all specially designed to help save heat and prevent moisture loss for long-term energy savings.

4. ASTM COVER STANDARD AND UL CLASSIFIED

Sunstar meet the ASTM Safety Standard along with other manufacturers and we have gone a step further to be independently UL Classified.

5. THREE-YEAR NON- PRORATED WARRANTY

We stand behind our product regarding both materials and workmanship. With less than a 1% failure rate on both encasement and cores, we can guarantee that we make an excellent product.

6. MARINE GRADE VINYL

Ours still offers mildew and UV inhibitors; we have not settled for less-expensive materials without the plasticizers. Our material has the flexibility to stretch with the core rather than failing at points of stress and less expensive vinyl cannot compete.

7. TWENTY-EIGHT POINTS OF INTERNAL REINFORCEMENT

Every stress point is reinforced including the hinge, handles, straps, corners, and skirts.

8. OVER 30 YEARS OF EXPERIENCED CRAFTSMANSHIP

Our years of knowledge means we can create a cover for almost any portable or inground spa.

9. SERVICE

We offer complete OEM, dealer, and consumer-level service. Flexible and efficient, we have developed a loyal following based on our longstanding reputation for fairness.

10. PACKAGING

Even though using a one-piece box is less expensive, we have found the two-piece top and bottom boxes to be far more durable. Ours is a 275# test.